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RFID intelligent warehousing management system

 


Components of the system


RFID intelligent warehouse management system product diagram 1 RFID intelligent warehouse management system product diagram 2 Handheld terminal
Several handheld terminals, in accordance with the requirements of the system such as inbound and outbound operations and inventory taking, quickly scan the labels of goods and perform corresponding operations like inbound, outbound and inventory taking. They replace the traditional manual counting. Compared with scanning barcodes and QR codes, the scanning efficiency is increased severalfold.
RFID intelligent warehouse management system product diagram 3 RFID intelligent warehouse management system product schematic 4
RFID intelligent warehouse management system product diagram 5
RFID intelligent warehouse management system product schematic 6 Interrogator/tunnel machine
They are all RFID scanning devices, and the difference lies in the different scanning accuracy and efficiency. The tunnel machine is more suitable for large-volume, effective and complex scanning situations. The hardware devices include: 1. Reader; 2. Tunnel machine.
RFID intelligent warehouse management system product diagram 7   Intelligent dashboard
The intelligent dashboard provides managers with the most intuitive and clear data visualization display. The intelligent dashboard can automatically update the data, and users can ensure the accuracy and real-time nature of the data by setting the automatic refresh time. The intelligent dashboard also supports data drilling. Users can click on the data points in the charts or graphs to view more detailed data, so as to have a deeper understanding of the data and information.
  RFID intelligent warehouse management system product schematic 9   PC backstage management
If necessary, it can be integrated with the ERP system to obtain essential business information, such as inbound document information, outbound document information, inventory task information, etc. Secondly, it is also possible to view the corresponding operation records and product traceability information, such as inbound records, outbound records, inventory records, goods in stock, and so on.



Automatic binding of RFID tags

 

1. Confirmation of label requirements The system automatically confirms the quantity of labels required according to the quantity and specification requirements of the inbound order.
2. Automatic binding of labels The system automatically generates the codes of the labels following the inbound order and conducts automatic binding.
3. Label printing The system calls the printer to print the required labels and write in the data.

Scan while inventorying (using a handheld device) for quick inbound/outbound operations.

 

Inbound: When the warehouse manager performs the inbound operation, according to the requirements of the inbound document displayed on the handheld terminal device, he/she can conduct batch touch sensing on the goods and bind them with the shelves for inbound with one click. Inbound Process: The warehouse staff scans the goods at close range with the handheld device to collect the information of the goods that need to be put in storage; After the warehouse staff has scanned the goods, they immediately carry out the operation of scanning the warehouse location label for inbound binding. Outbound: When the warehouse manager performs the outbound operation, according to the requirements of the inbound document displayed on the handheld terminal device, he/she can conduct batch touch sensing on the goods to complete the outbound process. Outbound Process: The warehouse staff uses the handheld device for quick sensing, and the system automatically checks whether the goods can be dispatched; The outbound operation is completed.
 
Compared with the traditional way of inbound operation by scanning QR codes or barcodes, the inbound operation using RFID can improve the efficiency by at least three times.

(Tunnel Machine) Quick Inbound/Outbound

The ZJTD03 RFID tunnel machine conducts operations such as inventory taking and rechecking through the combination of radio frequency identification technology and the conveying channel. It can quickly identify multiple items in a batch of single boxes, saying goodbye to the backward method of traditional manual inventory counting. The device integrates multiple sensors and adopts the PLC control logic for automatic identification. With a fast identification speed, it can identify more than 300 items within 2 seconds, and can generate a list in real time on the display screen, conduct verification and give corresponding prompts and alarms, which is convenient for managers to check, greatly saving manpower and time.
Inbound and Outbound Process:
The warehouse staff selects the inbound or outbound document through the industrial computer;
The tunnel machine conducts scanning;
出The inbound or outbound operation is completed.

Compared with the traditional inbound operation by scanning QR codes or barcodes, the RFID inbound operation can improve the efficiency by at least three times.


Automatic and Non-intrusive Quick Initial Inbound and Outbound


Inbound:
When the warehouse manager performs the inbound operation, he/she can carry out a non-intrusive inbound operation by simply walking through according to the business needs, or conduct a quick scanning inbound operation as required by the inbound document.

Outbound:
When the warehouse manager conducts the outbound operation, he/she can check the goods to be dispatched according to the outbound document, conduct a quick scanning and verification, and the system will prompt whether the goods can be dispatched.
 
Inbound and Outbound Process:
The warehouse staff selects the inbound/outbound document through the industrial computer.
The system provides the location information of the goods that meet the inbound/outbound standards in the document.
The warehouse staff scans the required quantity of goods as required by the document.
The inbound/outbound operation is completed.
 
Compared with the traditional inbound operation by scanning QR codes or barcodes, the efficiency of RFID inbound operation is at least three times higher.
  RFID intelligent warehouse management system product diagram 10

 


Inbound and Outbound Operations with Forklift Transformation

 

The forklift undergoes special modification. After being equipped with an RFID scanning device and an industrial computer, the forklift operator can view the operation tasks through the industrial computer and store or retrieve the corresponding goods according to the indicated locations. If the inbound or outbound document has clear requirements for the storage or retrieval location of the goods, the scanning device at the bottom of the forklift will judge the floor marker (the RFID tag embedded in the ground) in real time and guide the operator on whether the location is correct.
Inbound and Outbound Process:
The warehouse staff selects the inbound task through the industrial computer;
Store the specified goods at the corresponding location as instructed in the document.
The warehouse staff selects the outbound task through the industrial computer;
Retrieve the specified goods from the corresponding location as instructed in the document.

 
Compared with the traditional inbound operation by scanning QR codes or barcodes, the efficiency of RFID inbound operation is at least... higher.


Quick and Effective Inventory Taking

 

RFID intelligent warehouse management system product schematic 11

Standardization of operational requirements

 

It is possible to set the operation time rules for inbound requirements. 
According to the actual business scenarios, pre-establish time requirement rules for inbound operations at different levels. When issuing tasks, it is optional to choose whether to follow the rules, and summarize and display the statistical results.

It is possible to set the operation time rules for outbound requirements.
According to the actual business scenarios, pre-establish time requirement rules for outbound operations at different levels. When issuing tasks, it is optional to choose whether to follow the rules, and summarize and display the statistical results.

It is possible to set the operation time rules for inventory taking requirements.
According to the actual business scenarios, pre-establish time requirement rules for inventory taking operations at different levels. When issuing tasks, it is optional to choose whether to follow the rules, and summarize and display the statistical results.

 

 

Visualization of operational efficiency

 

Line chart of inbound and outbound quantities
Show the changes in the quantities of inbound and outbound goods within a specific time period.
Daily inbound/outbound progress
Show the progress of daily inbound and outbound operations.
Uncompleted Inbound/Outbound Documents
Show the changes in the quantities of inbound and outbound goods within a specific time period.
Month-on-month Increase or Decrease in Inbound/Outbound Quantities This Month
Show the increase or decrease in the quantities of inbound and outbound goods this month compared with last month.
Warehouse inventory display
Show the inventory quantities of each warehouse.
Alarm for uncompleted tasks on time
Display the inbound and outbound contents that have not been completed according to the time rule requirements.



Real-time supervision on the operation big screen-Visual reports effectively display the work progress

 

RFID intelligent warehouse management system product schematic 12 RFID intelligent warehouse management system product diagram 13
[Changes in Outbound Quantity]
It can display the changes in the quantities of goods for both outbound and inbound operations in the warehouse within a certain period of time, and can comprehensively show the trend of benefit changes in the recent period.
 
RFID intelligent warehouse management system product schematic 14 RFID intelligent warehouse management system product diagram 15 RFID intelligent warehouse management system product schematic 16
[Display of the Quantity of Goods Types]
It can display the stored quantities of all goods types in a specific warehouse, enabling a macroscopic understanding of whether there is any bias in the current warehouse's goods procurement direction, and thus facilitating the subsequent strategic adjustments.
 
 
RFID intelligent warehouse management system product schematic 17  
[Warehouse Inventory Display]
It can display the real-time proportion of inventory quantities in different warehouses, enabling you to quickly grasp the changes in the remaining inventory and plan the usage direction of the inventory in advance.
 
  RFID intelligent warehouse management system product diagram 18  
[Display of Daily Work Progress]
It can display the tasks of outbound, inbound and inventory taking that need to be completed on that day in the form of percentage progress, enabling managers to quickly understand the progress of these tasks.
 
 



Automatic alarm for overtime-Visual reports specifically display work tasks

 

RFID intelligent warehouse management system product schematic 19 RFID intelligent warehouse management system product schematic 20
[Overdue Outbound Records]
It can display the content of the outbound documents for which the tasks have not been completed on time, and show the corresponding overdue time. This facilitates on-site personnel to quickly understand the overdue situation and make reasonable responses.
 
RFID intelligent warehouse management system product schematic 21 RFID intelligent warehouse management system product schematic 22 RFID intelligent warehouse management system product schematic 23 [Inbound Documents Pending]
It can display the data of the documents that need to be processed for inbound in the future. And for the documents that need to be completed within the specified time, there will be a "Remaining Time" label behind them to remind the on-site personnel to make reasonable arrangements for the work schedule.
 
RFID intelligent warehouse management system product schematic 24  
[Overdue Inbound Records]
It can display the content of the inbound documents for which the tasks have not been completed on time, and show the corresponding overdue time, which enables the on-site personnel to quickly understand the overdue situation and make reasonable responses.
 
 
  RFID intelligent warehouse management system product schematic 25  
[Outbound Documents Pending]
It can display the data of the documents that need to be processed for outbound in the future. For the documents that need to be completed within the specified time, there will be a "Remaining Time" note attached to them to remind the on-site personnel to make reasonable scheduling arrangements.
 



Instant data aggregation improves productivity.

 

1

Alarm for overdue tasks. Check the reasons in a timely manner.
 
2

The data on the large screen is displayed in real time, which saves time and reduces the error in information transmission.
 
3
Screen important data to increase the efficiency of viewing.
 
4

Comprehensive display of warehouse information and operation progress
 
5 Control the overall task progress and allocate tasks reasonably. 6
Update the data comparison and provide accurate conditions for auxiliary judgment.
 

 

Unified management of warehouses, storage areas and storage locations.

 

It is possible to create the information of a three-layer structure consisting of warehouses, storage areas, and storage locations.
The operations of outbound, inbound, and inventory taking can all be carried out with meticulous attention to the storage locations.
1.For inbound operations, goods are required to be placed in specific storage locations.
2.For outbound operations, goods are required to be picked from specific storage locations.
3.For inventory taking, the inventory requirements for warehouses, storage areas, and storage locations can be added.
 
RFID intelligent warehouse management system product schematic 26 RFID intelligent warehouse management system product diagram 27

 

It can be integrated with other systems to improve the efficiency of the supply chain. 

 

     The system can be seamlessly integrated with other peripheral systems such as mainstream ERP, SAP, OMS, TMS, financial systems, etc., to improve the efficiency of the supply chain. 
 
RFID intelligent warehouse management system product schematic 28 RFID intelligent warehouse management system product schematic 29

 

Supporting Hardware - RFID Electronic Tags (Multiple types of full-size tags are available for selection)

 

RFID intelligent warehouse management system product schematic 30 RFID intelligent warehouse management system product schematic 31 [Copperplate Paper/PET Electronic Tags]
. Capable of printing and writing data.
. Optional chips include ZJXP01, ZJXP02, U8, U9, etc.
. The reading distance can reach up to 20 meters.
. Suitable for non-metallic or liquid materials such as paper, plastic, wood, glass, etc.
RFID intelligent warehouse management system product schematic 32 RFID intelligent warehouse management system product schematic 33 RFID intelligent warehouse management system product schematic 34 [Hanging RFID Tags]
. Made of copperplate paper material.
. Capable of printing and writing data.
. Optional chips include ZJXP01, ZJXP02, U8, U9, etc.
. The reading distance can reach up to 20 meters.
. Suitable for hanging on items such as clothing, packaging bags, boxes, etc.
 
RFID intelligent warehouse management system product schematic 35   [Flexible Metal-resistant Tag]
 . Made of PET material with a thickness of 1.26mm.
 . Capable of printing text, logos, and barcodes.
 . Optional chips include ZJXP01, ZJXP02, U8, U9, etc.
 . The maximum reading distance can reach up to 20 meters.
.  Suitable for metallic materials.
 
  RFID intelligent warehouse management system product schematic 36   [Metal-resistant Tag]
. With a thickness of 7mm. 
. Suitable for metal surfaces.
. Installation methods include screws, adhesive backing, and zip ties.
. Chips such as NXP UCODE 8, etc.
. The reading distance (by a handheld device) can reach up to 5.5 meters.
. The reading distance (by a fixed device) can reach up to 11 meters.
. The protection against water and dust is IP68.



Supporting Hardware-RFID Ultra High Frequency Handheld Terminal ZJ5020

 

RFID intelligent warehouse management system product schematic 37 RFID intelligent warehouse management system product schematic  38
Performance parameters
 
Overall dimensions
178*83*17mm
Weight
About 242g
Overall colour Black (black bottom shell and black front shell)
Screen
5.72-inch full screen
Resolution of the screen
The resolution of the full-screen model is 1440*720.
Touch screen Multi-touch, Corning Gorilla Glass of generation III strength (tempered glass screen)
Front camera 5-megapixel front camera (optional configuration)
Rear camera
13-megapixel rear camera with autofocus and flash
Built-in speaker
Built-in 8Ω/0.8W waterproof speaker x 1
Built-in microphone
Sensitivity: -42db, output impedence: 2.2kΩ
Battery type
Non-removable polymer lithium-ion battery
Battery capacity
3.7V/4000mAh
CPU type
MTK 6762-octa-core
Progress development language
2.0GHz
Operating system version
Android 12
WIFI module
WIFI 802.11 b/g/n/a/ac  frequency 2.4G+5G dual frequency WIFI
Built-in
CMCC 4M: LTE B1, B3, B5, B7, B8, B20, B38, B39, B40, B41; WCDMA 1/2/5/8; GSM 2/3/5/8
Positioning
Beidou/GPS/Glonass positioning system
External dimensions
178*83*17mm

 

Supporting hardware-Long-distance RFID ultra-high frequency handheld terminal (imported impinj E710) ZJ5019RI

 

RFID intelligent warehouse management system product schematic 39 RFID intelligent warehouse management system product schematic  40
Performance parameters
 
CPU
Cortex-A53 2.0 GHz octa-core / CPU:Cortex-A53 2.0 GHz octa-core
RAM
3GB +32GB / 4GB +64GB
Expanded memory
MicroSD (TF) card can be expanded to 128 GB
Operating system
Android 12; Support Soti MobiControl, SafeUEM, etc.
Fingerprint module
Capacitive USB pressing mode fingerprint module
WLAN
Supporting IEEE802.11 a/b/g/n/ac protocol (2.4 G/ 5 G dual frequency), built-in antenna
Bluetooth
Bluetooth v2.1+EDR,3.0+HS,v4.1+HS
GNSS
Integrated with GPS, GLONASS and Beidou; built-in antenna, supporting AGPS
Overall dimensions
179 mm x 80.0 mm x 17.2 mm
Overall weight 654 g
Display screen
5.0-inch IPS FHD 1280*720/5.72-inch resolution: 1440*720
Touch screen
Corning Gorilla Glass, supporting multi-touch, and also supporting operation with gloves or wet hands.
Card reading distance

>15 meters (circular polarized, indoor);>10 meters (circular polarized, outdoor open environment) ;

>15 meters (linear polarized, indoor) ;
>5 meters (linear polarized, outdoor open environment)

Group reading speed Up to 300 tags/s  (circular polarized)
Expanded slots 1 SIM card slot, 1 card slot either for a SIM card or a TF card, 1 PSAM card slot (optional configuration)
Communication interfaces USB 2.0 Type-C, OTG
Power 1 W (30dBm, supporting adjustment between +5 dBm and +30 dBm), and 2W (33dBm, used for regions like Latin America, etc.) is optional.
Operating time
More than 12 hours (depending on the usage circumstance and network environment)
Charging time
Charging time is around 3-4 hours (by standard power supply adapter and data cable)

 

 

Supporting hardware-Ultra-high frequency four-channel interrogator ZJF001-4A

 

RFID intelligent warehouse management system product schematic 41

RFID intelligent warehouse management system product schematic 42
RFID intelligent warehouse management system product schematic  43
Performance parameters
 
Protocol ISO/IEC18000-6C/IEC18000-6B/EPC CGen2
Frequency Options: GB920MHz~925MHz, GB40MHz~845MHz, FCC902MHz~928MHz, ETSI865MHz~868MHz.JP916MHz~920MHz
Output power <33dBm
External interface Standard RJ45, RS232. WIFI, POE, RS485, and 4G can be customized.
Operating mode Frequency hopping spread spectrum (FHSS) or fixed frequency, which can be set through software.
Reading distance Reading distance is around 0-15m
Antenna 4 9dbi circular polarized antennas
Operating temperature -20~+70
Storage temperature -30~+80
Atmospheric pressure 86kPa~108kPa
Humidity 5%-90% no condensation
Dimensions 195*160*33mm
Connector N-Female
Connector position Directly existing from the bottom
Antenna dimensions 258*258*45mm
Net weight 0.58
Effective wind-receiving area <0.2
Effective wind resistant strength 36.9
Radiation material Aluminum
The material of the antenna cover ABS
The colour of the antenna cover White
Operating temperature -40~70
Pole diameter Ø30-Ø50

 

Supporting hardware-902-928MHz 8dBi RFID directional antenna ZJTX26026045-8DBI

 

RFID intelligent warehouse management system product schematic 44

RFID intelligent warehouse management system product schematic 45
RFID intelligent warehouse management system product schematic  46
Performance parameters
 
Frequency range 902-928
Gain 8dBi
Polarization method Circular polarized
Half-power angle Hor:68 Ver:68
VSWR <1.3
Impedance 50
Front-to-back ratio >13
Effective power 50
Axial ratio <2
Lightning protection DC grounding
Connection N-Female
Connection position Directly exiting from the bottom.
Antenna dimensions 258*258*45mm
Net weight 0.58
Effective wind-receiving area <0.2
Effective wind resistant strength 36.9
Radiation material Aluminum
The material of the antenna material ABS
The colour of the antenna cover White
Operating temperature -40~70
Pole diameter Ø30-Ø50

 

 

Supporting Hardware-RFID Tunnel Machine ZJTD003

 


RFID intelligent warehouse management system product schematic 47 RFID intelligent warehouse management system product schematic 48
Performance parameters
 
Operating frequency 920-925MHz (Chinese standard)/902-928MHz(American standard)
Operating standard ISO 18000-6C/EPC C1G2, ISO 18000-6B, GB/T29768-2013 (Extensible support)
Output power 33dbm/36dbm
Conveying speed Up to 40m/min
Transmission load-bearing Up to 80 kilograms
The number of tags read Read tag information
Touch display screen 10.1 inches
Operating system windows/Android
Electrical control
The Delta PLC is equipped with a closed-loop stepper motor.
Conveyor line body It has three sections with independent control, and the speed is adjustable.
Operating temperature 0℃~50℃
Storage temperature -10℃~60℃
Environmental humidity
10%RH~90%RH


Applicable industry

 


RFID intelligent warehouse management system product schematic 49 RFID intelligent warehouse management system product schematic 50 RFID intelligent warehouse management system product schematic 51 RFID intelligent warehouse management system product schematic 52 RFID intelligent warehouse management system product schematic 53
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sales@shzjsmart.com
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position 2 Shanghai Zirgy Intelligent Technology Co., Ltd. position32 Shanghai Zirgy Intelligent Technology Co., Ltd.